Pulp and Paper Industry (5 cpu / 3.5 ov) 160207

Puumassa- ja paperiteollisuus    by Petri P. Kärenlampi

 

Student will gain ability to analyze, evaluate and develop principal manufacturing processes and product properties, utilizing high-school level mathematics and physics.

 

Lectures 24 h, Exercises 46 h, literature, excursion and examinations 58 h

Filtration and Consolidation. Pulp Manufacturing. Papermaking materials. Relationships between product structure and properties.

Paper Grades. Demand. Productivity. Anisotropy. Mechanical Properties. Wet Pressing and Density Effects.

Kubelka-Munk Optics. Color Co-ordinates.

 

 

 

Lectures:

Monday, Wednesday, Room Bor101, MN9

 

14.1. 2013, 8-10                                         Paper and Paperboard Products

                                                                  

16.1., 8-12                                                 Fibrous Structures

                                                                Papermaking Materials

                                                                Filtration and Consolidation

 

21.1., 8-10                                                 RBA and Fiber Coverage

 

23.1., 8-12                                                 Pulp Manufacturing

                                                                 Pulp Beating

 

28.1., 8-10                                                  The Filtration Problem

 

30.1., 8-12                                                   The Retention Problem

                                                                  Forming Anisotropy

 

4.2., 8-10                                                    Drying Shrinkage

                                                                  Wet Pressing and Density Effects

                                                                  Stiffness and Strength

                                            

6.2., 8-12                                                     Kubelka-Munk Optics

 

 

 

Grading:

Weekly exercises 25%

Exam 75%

 

Weekly exercises are due each Monday at 9 am, between January 21 and February 11, to be retuned to the Lecturer’s mailbox by the Southern entrance of the Borealis Building.

Discussion of the last weekly exercise at February 13, 08-10 at BOR102.

 

In addition, there are experimental exercises during February, as well as reporting sessions in early March. The experimental exercises are supervised by Dr. Pekka Tynjälä. Experimental exercise is predominantly group work, and does not affect grading.

Experimental exercise February 15, 2013, at 08:30, room Bor 176.

 

 

Excursion in February.

- Product structure, from the viewpoint of product properties

- Manufacturing processes

- Fiber raw materials, their production processes

- Product development, process development

- Measurements and steering actions on the production line

- Laboratory practices and equipment

 

 

 

Reporting Session for experimental Exercises on March 1st (Room BOR102) at 10-12.

 

Literature:

Saltman, D. and Thompson, L., Pulp and paper primer. Technical Association of Pulp and Paper Industry (Tappi), 2nd Ed. 1998.

Smook, G. A., Handbook for pulp and paper technologists. Angus Wilde Publications, 2nd Ed. 1992. Pages 1-19, 36-132, 186-363.

 

Final Examination March 8, at 8-10, Room BOR102.

Possibility for eventual renewals according to further agreement.

 

 

 

Handwritten Lecture Notes

 

Weekly Exercises:

 

Exercise 1

 

Exercise 2

 

Exercise 3

 

Exercise 4

 

Some References:

3095Stone

3096Stone

3531Malo

3708Malo

 

 

 Experimental exercise:

 

 

1. Size effect due to thickness

                        Size effect on mechanical properties.

 

2. Size effect due to in-plane dimensions

                        Size effect on mechanical properties.

 

3. Anisotropy / Drying shrinkage

                        Fiber orientation  & Drying Shrinkage -> anisotropy in mechanical properties.

                       

4. Beating of Chemical Pulp

                        Effect on filtration resistance

 

5. Blending of Chemical and Mechanical Pulp

                        Effect on filtration resistance

 

6. Groundwood Pulp Manufacturing

                        Effect of feeding rate

 

7. Groundwood Pulp Manufacturing

                        Effect of peripheral speed